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Home Appliance

To meet expanding consumer expectations and to provide differentiation, manufacturers are using more and more semiconductors in household staples such as refrigerators, microwave ovens, washers, dryers, air conditioners, dishwashers, and more. Today’s typical appliance is expected to be aesthetically appealing, energy efficient, environmentally friendly, and network connected. These appliances are networked and self-monitoring with sleek designs—far beyond the traditional goods we once knew.

The generic version of the modern home appliance (see Figure 1) contains the following functions: human-machine interface (HMI) such as an LCD touch screen, network connectivity for monitoring and diagnostics, motor control, sensors, and power management.

Figure 1. Typical Home Appliance Block Diagram

Figure 1. Typical Home Appliance Block Diagram

Typically each of these functions are performed by a microcontroller unit (MCU) and several MCUs are required in a home appliance. A single Altera® low-cost FPGA, and a Nios® II processor can replace several MCUs to create a highly integrated design (see Table 1). For power management and I/O expansion requirements in the portable home appliance applications, Altera’s MAX® II CPLDs offer superior performance and optimal power consumption. FPGAs offer great flexibility and programmability to enable home appliance manufacturers to adapt quickly to fast changing consumer requirements and go to market with a differentiated product. Altera’s design software is easy to use and has patented technology to optimize designs for power. Altera and Altera’s suppliers are quality-certified for ISO 9000, QS9000, and ISO14000 standards.

Table 1. Altera Devices for Home Appliance Applications
Function MAX II CPLD Series Cyclone® FPGA Series Feature Benefit
LCD Driver - check Built-in LVDS I/O interface, video and image processing library

High integration, cost reduction, image enhancement

LCD Touchscreen - check

Platform-independent Planetweb touchscreen GUI, taking less than one week to port

Faster time-to-market, easy to add features to existing platform

DSP Motor Control

- check

Embedded digital signal processing (DSP) blocks with intellectual property (IP) library for function customization

Flexibility; reconfigurability for DSP implementation

Pulse-Width Modulation (PWM)

check check

Internal user flash memory oscillator (CPLDs); DSP blocks (FPGAs)

One single device to control several analog motor circuitries

Power Management

check check

Process optimized for power consumption; designed with portable consumer applications in mind

Increase product functionality while reducing power consumption

Network Interface

- check

Powerline network interface with Nios II processor and Echelon powerline smart transceiver

Time-to-market; future proof design; flexible soft core processor

I/O Expansion or Peripheral Replacement

check

check

Serial bus (I2C, SPI) for I/O expansion, adding more functions or glue logic

Flexibility; expandability

Quality Measurement

check check

Defect density less than 5 ppm

Low defect density; high- quality product

Safety Measurement

check check

Mold compounds and BGA substrates meet UL94 V0 flammability rating

Consumer safety for flammable home appliances

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